Cast Aluminum Sign Letter Finishing

Cast Aluminum Sign Letters

Cast Aluminum letters, when compared to a flat-cut metal, will offer a greater dimensional aspect to your signage. Generally speaking, your lettering will have more depth when you use cast letters.

Our Cast Aluminum Letters are made using Alloy 514, with stroke sanded faces and bead blasted returns. Once cast from prime ingot, your letters are sanded, bead blasted, and inspected by experienced craftsmen before they are given your selected finish. Throughout the entire process, care is taken to ensure you receive both beautiful and professional sign lettering.

Cast Aluminum Letters

Cast Metal Letters Pouring

Your aluminum letters are produced in state-of-the-art foundries using eco-friendly electric furnaces and prime aluminum ingot. Each letter is hand poured into a virgin-sand mold before being hand-finished to your specifications.

Advantages of cast letters include:

  • More than 60 standard type styles
  • Custom styles available
  • Variety of finish options
  • Earth-friendly, No scrap
  • 100% recyclable
  • All metals are lead & mecury free
  • Lifetime Guarantee
Gemini Lifetime Guarantee

Gemini Lifetime Guarantee

If a Gemini product breaks, fades, or otherwise fails, Gemini will make it right.

This means if any Gemini product, installed in it's rated environment (interior or exterior) ever cracks, chips, breaks, or fades... Gemini will refinish or replace at no cost to you. Simply arrange to return the defective product.

Confidence in offering this Lifetime Guarantee is because Gemini has tested the materials and coatings for prolonged exposure to salt, moisture, heat, and UV.

Sign Letters Service

No Stress... We've Got This.

Our sign letter products have literally thousands of possible combinations: size, material, thickness, finish, mounting, etc. --- don't get overwhelmed --- allow us to help! We are happy to work with you to refine your choices. You want the perfect sign... we want you to have it.

Mounting templates & spacing tapes are available to assist you with installation for a truly professional result. You are always welcome to contact us for last minute pointers or tips.

Sign Letters Service

Thank You

We are very thankful to be considered your sign letter source... Thank You for letting us serve you! Whether you need injection molded plastic, thermoformed plastic, foundry cast or waterjet cut metal, changeable letters or flat cut-out acrylic... SignLettersOnline provides dimensional sign letter products of the highest quality. Again, Thank You for letting us help bring your ideas to life with professional sign letters. Feel free to get in touch with us about any questions you have or visit our online store for sign letters to get started on your project.